AGV Infrastructure

Organisation Chart: AGV


AGV Factory/Warehouse

Powder Coating Unit
  • The Company has state of the art Fabrication and Glazing unit with Powder Coating and PVDF coating facilities in Kala Amb, Himachal Pradesh.
  • International Standards for fabrication are followed as per the norms laid down by ISO Standards using imported machineries from Switzerland and Italy
  • Glazing is done in a controlled environment with two-part silicon pump

Fabrication Unit

1. AGV Fenestration Infrastructure includes as under:

  • Administration Block : 6000 Sq. ft.
  • Shed No. 1 : Fabrication unit- 23,000 Sq.ft.
  • Shed No. 2 : Coating Unit – 13,000 Sq.ft.
  • Shed No. 3 : MS Works – 1,600 Sq.ft.

2. STORE II : Delhi Factory – Najafgarh Road, New Delhi

3. WAREHOUSE : Bahalgarh Industrial – 2,38,000 Sq.ft.,



List of Plant and Machinery

Fabrication machines:
  • CNC Automatic double mitre Profile Cutting Machine.
  • Double Mitre Automatic Profile Cutting Machine .
  • Single mitre saw automatic Profile cutting Machine.
  • Copy router for cut out in desired shape.
  • End Milling Machine one way grooving.
  • End Milling Machine  two way grooving.
  • CNC four way mitre Corner Combining Machine
  • One way mitre Corner Combination Machine
  • Automatic corner connector heavy duty cutting saw
  • Hardware punching machine
  • Thermal break profile assembly line
  • ACP vertical panel saw cutting/grooving machine
  • Cutting /grooving cutter
  • Silicone pneumatic guns
  • Glass vacuum handling equipment
  • Air compressor units
  • Power presses
  • Hand presses
  • Bench drills
  • Sitting saw cutter

Powder/PVDF Coating

AGV Fenestration has state of the art Powder Coating and PVDF coating facilities in Kala Amb, Himachal Pradesh. The machine is from Nordson, USA which has 30 years old experience in the field of powder coating.

  • The company has state of the art facilities for powder coating and PVDF Coating.
  • The high performance, International quality powder booth system from Nordson has excelled in powder handling, containment, recovery and recycling.
  • The plant has automatic vertical oscillators for spraying guns which provides an extraordinary production capacity of 8 tons per 8hrs
  • Automatic vertical oscillator guns not only keep quality on high note but also increases recyclable capability for powder in the process.
  • The Conveyorised camel type owen allows uniformity in baking of aluminium sections and reduces heat loss.
  • We are doing proper pretreatment and chromate process for aluminium on a 7 tank process.
  • Approved paints which company is using are only of pure polyester from Akzo Nobel and Jotun
  • The company can match any RAL colours like solid, metallic or any colour matching to client’s specifications depending upon the quantity of material required.
  • Powder coating process is Green; The real advantage of powder is the reduction in air pollution compared to liquid coatings. When powders are cured in an oven they emit no VOCs (Volatile Organic Chemicals).

QUALITY ASSURANCE PROCEDURE

S.No. Quality Assurance Stages Controls
1. Controls during specifying Raw materials Raw Material Quality Assurance Plan
2. Control at Supplier End
  • Supplier Registration
( In case of new supplier)
  • Visit to supplier during preliminary development
Vendor Survey Form
3. Raw Material Inspection (Factory)
  • First Article Inspection
  • Lot Inspection
First Article Report Form
Receiving Inspection Form
4. Controls during Processing      (Powder Coating) Quality Control – Powder Coating
5. In-Process Inspection (Factory) In Process Log Book
6. Final Inspection (Factory) Final Inspection Report
  • Unitised /Semi Unitised System / Windows.
7. Receiving Inspection (Site) Inspection Register
  • Condition of  consignment
  • Damage to protection material indicating damage to units.
  • Dents / Scratches
  • Glass Breakages
8. Installation as per “Installation Checklist”
  • Installation Checklist – unitized/Semi unitized system.
  • Installation Checklist – Windows.
9. Field Water Testing at defined locations as per AAMA 501.2-94 :
  • Water Tightness Test.
AAMA 501.2-94:
  • Water Tightness Test
  • Performance Test Form.
10. Final Inspection (Site)
  • Final Inspection (Site) Checklist – unitized/ Semi unitized system.
  • Final inspection (Site) Checklist – Punch Windows & top Hung Windows.
11. Final Handover Handover Certificate Form

Raw Material

S.No.

MATERIAL

MATERIAL SPECIFICATION

GOVERNING STANDARD

INSPECTION POINTS

QUALITY CONTROL MECHANISN

1.

Aluminum

6063 – T6 BS
(for profiles)
6061 T6 /
6005 – T6
(for brackets)

EN 573-3 : 1994 – Chemical
BS EN 755-2 : 1997 – Mechanical
BS EN 12020 -2 :
2001 – Dimensional Tolerances

  • Chemical composition
  • Mechanical Properties
  • Tolerances on dimension and form
  • Surface Finish
  • Surface Protection
  • Review of Certificate
  • Third Party Inspection
  • Receiving Inspection

2.

Aluminum Sheet

3003 / 3105 H12 (Quarter Hard) – For Cladding
1060 H14
(Half
Hard) -
For
Flashing

EN 573-3

  • Chemical composition
  • Mechanical
  • Properties
  • Dimension
  • Bend Test (90° and 135°)
  • Review of Certificates
  • Third Party Inspection
  • Receiving Inspection

3.

Anodizing Aluminum

Average thickness : 25 microns Minimum thickness : 20 microns

BS 3987 – 1991

  • Coating

thickness

  • Sealing Quality
  • Review of Certificate
  • Receiving Inspection

4.

Glass (Single)

As specified in contract

ASTM C 1036 – 01 ASTM C 1048 – 97b

  • Reflectivity, Shading and Solar energy
  • Thickness
  • Dimensions
  • Surface
  • Compression
  • Warp
  • Impact Test (for tempered glass)
  • Fragmentation Test
    (for tempered glass)
  • Review of Certificates
  • Published Data
  • Witness testing at supplier
  • Receiving Inspection

5.

DGU

-

BS 5713 – 1979

As per DGU Inspection Checklist

  • Review of Certificate
  • Receiving Inspection

6.

Laminated Glass

specified In Contract

ASTM C 1172

  • Thickness
  • Dimensions
  • Edge Step
  • Compatibility
  • test of PVB interlayer
  • Accelerated
    weathering
  • Review of Certificate
  • Receiving Inspection